High Visibility Safety Shirts in Bangladesh have become an essential part of workplace safety clothing across industries such as construction, logistics, and road maintenance. These shirts are designed to keep workers visible and safe, especially in low-light or high-risk conditions. Bangladesh is now one of the top countries manufacturing these garments for global markets.
This guide explains how Bangladeshi manufacturers produce world-class high-visibility shirts that combine comfort, durability, and compliance with international safety standards.
What Are High Visibility Safety Shirts?
High visibility safety shirts are special garments that make workers easy to see in poor lighting or dangerous environments. They feature bright fluorescent colors such as lime yellow or orange along with reflective tapes that shine when exposed to light from headlights or lamps.
Workers wear them to stay visible on construction sites, roads, airports, and industrial areas. These shirts reduce the risk of accidents and are a key part of personal protective equipment (PPE) in many industries.
Why Bangladesh Is a Leading Producer of High Visibility Shirts
Bangladesh has become one of the most reliable global sources of workwear and safety clothing. The country’s success is based on affordable production costs, skilled workers, and modern factories equipped with advanced machinery.
Manufacturers such as Bengal Apparel BD, produces reflective shirts that meet strict international standards like ANSI/ISEA 107-2020 (United States) and EN ISO 20471:2013 (Europe).
Another reason buyers choose Bangladesh is the commitment to ethical and sustainable production. Many factories hold OEKO-TEX® Standard 100, BSCI, and WRAP certifications. These ensure the clothing is free from harmful substances and made under fair labor conditions.
Fabric and Construction
The strength and comfort of High Visibility Safety Shirts in Bangladesh come from carefully engineered fabric. Most factories use 100% polyester birdseye knit, which is known for being both durable and breathable.
Technical details of the fabric include:
Composition: 100% polyester birdseye knit
Weight: 140 to 190 GSM (grams per square meter)
Texture: Small geometric patterns that improve air circulation
Benefit: Lightweight and comfortable while staying tough enough for industrial use
The birdseye knit design helps workers stay cool even during long hours of physical work, especially in warm climates.
Moisture-Wicking and Odor Control Technology
Modern high-visibility shirts are designed not only to protect workers but also to keep them comfortable. The polyester fibers are specially treated to pull sweat away from the body, helping it evaporate faster. This keeps the worker dry and reduces discomfort during long shifts.
Some fabrics wick moisture up to three times faster than cotton, making them ideal for outdoor and industrial use.
Many Bangladeshi factories also use antimicrobial finishes that prevent odor buildup. These treatments can last through 50 or more industrial wash cycles, ensuring the garments remain fresh and hygienic over time.
Compliance with Global Safety Standards
High visibility shirts must meet certain international safety standards to ensure proper visibility in hazardous conditions.
ANSI/ISEA 107-2020 (United States)
This standard divides garments into three classes based on visibility performance.
Class 2:
775 square inches of fluorescent background material
201 square inches of reflective tape
Minimum tape width of 1.38 inches
Class 3:
1,240 square inches of fluorescent background material
310 square inches of reflective tape
Minimum tape width of 2 inches
Class 3 shirts provide the highest visibility and are used by workers exposed to fast-moving vehicles or poor lighting.
EN ISO 20471:2013 (Europe)
This standard focuses on body coverage and color brightness.
Key requirements include:
Minimum 50mm wide reflective tape wrapping around the body
Strong color fastness after washing
Design guidelines based on the amount of visible fluorescent area
Bangladeshi manufacturers meet both ANSI and EN ISO requirements, allowing them to export confidently to North America, Europe, and Australia.
The Role of Reflective Tape
Reflective tape is what makes a safety shirt visible at night or in low light. Bangladesh-made shirts often use high-performance reflective tapes that provide strong brightness under direct light.
The reflectivity is measured in candelas per lux per square meter (cd/lx/m²). The minimum requirement under EN ISO 20471 is 330 cd/lx/m², but many Bangladeshi producers exceed this and achieve over 400 cd/lx/m² for superior visibility.
To ensure long-term performance, the tape is tested for:
Resistance to abrasion and tearing
Performance under heat and cold
Durability during rainfall simulation
Wash resistance for at least 50 cycles
This level of testing guarantees reliability even under heavy industrial use.
Advanced Protection Features
High visibility shirts from Bangladesh often include several extra protective technologies.
1. UV Protection:
Most fabrics have a UPF (Ultraviolet Protection Factor) rating between 35 and 50+. A UPF 50+ rating blocks up to 98% of harmful UV rays, protecting workers who spend hours in sunlight.
2. Flame Resistance:
For industries like oil and gas or electrical work, some shirts include flame-retardant coatings that slow down fire spread and meet EN ISO 14116 standards.
3. Anti-Static Properties:
Some fabrics include carbon fibers that help disperse static electricity, making them safer for use in flammable or chemical-heavy environments.
Quality Control in Bangladesh Factories
Bangladesh’s reputation for reliable workwear comes from strong quality control processes. Factories use advanced testing equipment to ensure every batch of fabric and tape meets global standards.
Typical testing includes:
Color testing with spectrophotometers to measure brightness
Reflectivity testing using retroreflectometers
Washing and abrasion tests to ensure durability
Each garment goes through multiple inspection stages, including pre-production testing, in-line monitoring, and final quality verification.
Most of the factories in Bangladesh operate in-house testing labs and often work with independent certification bodies to maintain global compliance.
Manufacturing Strength and Certifications
Bangladeshi factories have modern facilities with automated cutting, stitching, and finishing machines. These enable efficient mass production without compromising precision.
Common certifications include:
OEKO-TEX® Standard 100 for chemical safety
ISO 9001 for quality management
BSCI and WRAP for ethical manufacturing
Many facilities also use eco-friendly production methods and recycle fabric waste to minimize environmental impact.
Comfort and Performance for Real Work Environments
Comfort plays a key role in worker productivity and safety. To achieve this, manufacturers in Bangladesh design shirts that allow airflow and flexibility.
Typical comfort features include:
Mesh panels under the arms and along the back
Lightweight materials with quick-dry finishes
Tag-free labels to avoid irritation
These design choices keep workers cool and focused even in temperatures above 35°C.
Durability and Longevity
High visibility safety shirts produced in Bangladesh are built for long-term use. Manufacturers ensure that:
Reflective tape stays attached after more than 50 industrial washes
Colors remain bright with grade 4 color fastness
Fabric maintains its shape and size with minimal shrinkage
Seams and stitches are reinforced to prevent tearing
These qualities make Bangladeshi-made Hi-Vis shirts a cost-effective and dependable choice for companies that value both safety and performance.
Industry Applications
High Visibility Safety Shirts in Bangladesh are used across several industries worldwide.
Common sectors include:
Construction and Infrastructure: Road workers, builders, heavy equipment operators
Transportation and Logistics: Airport ground staff, railway maintenance crews
Emergency Services: Firefighters, medical teams, and rescue workers
Manufacturing and Energy: Factories, oil refineries, chemical plants, and utility services
Each industry requires specialized designs, such as lightweight breathable shirts for construction or flame-resistant versions for the energy sector.
Global Market Advantages of Bangladesh
Bangladesh has a strong competitive advantage in the workwear sector. Buyers from the United States, Canada, Australia, and Europe often prefer Bangladesh for several reasons:
Cost-effective production without sacrificing quality
Shorter lead times
Customization options, such as printed logos or custom tape patterns
Proven compliance with global safety and labor standards
By combining technical precision with affordable pricing, Bangladesh continues to strengthen its position as a global leader in safety apparel manufacturing.
Final Thoughts
The growing popularity of High Visibility Safety Shirts in Bangladesh reflects the country’s steady progress in producing high-quality, safe, and comfortable workwear. These garments combine advanced fabric technology, excellent craftsmanship, and strict compliance with international safety standards.
As companies around the world continue to prioritize worker safety and sustainability, Bangladeshi manufacturers remain a trusted source for reliable and affordable high-visibility shirts.
If you are looking for a dependable partner to supply Hi-Vis safety shirts, Bangladesh offers the perfect mix of technical expertise, ethical production, and competitive pricing through experienced suppliers such as Bengal Apparel BD.
